PAG- and PAO-based lubricants are used in multiple industries and, as synthetics, offer improved performance over mineral oils. 0000000724 00000 n Understanding the advantages and disadvantages of each can help end-users decide which option is best for a given application. These excellent pour points are achieved while increasing the viscosity indices (VI) over traditional HV PAO. 93 0 obj NLGI #2. Satisfactory to 72 F. 3. First, dont touch the gear box; you will burn your hand. PAOs demonstrate advantages in three key areas: safety, performance and environmental sensitivity. In drivetrain lubricants, reducing the traction coefficient and lowering viscosity are key ways to increase fuel economy, but lower viscosity must be balanced to provide adequate wear resistance. 0000036005 00000 n Three stringent test standards required by Volkswagen and Mercedes-Benz engines show the impact of the variability of Group III oils: This data illustrates lot-to-lot variability, which has been recognized for the Group III oils. Cant find what youre looking for? The current trend toward lower viscosities, while providing for extended drain capabilities, does present an interesting challenge for base oils. 0000034554 00000 n For instance, Chemtool Incorporated utilizes Synfluid PAOs in greases, and they have been able to formulate their products to take specific advantage of Synfluid PAO properties, yielding improvements in low-temperature mobility and torque. There are other advantages, such as oxidative and thermal stability, which you would naturally expect from a PAO-based product. Furthermore, the process is a simpler, more energy-efficient route for grease production. One key advantage PAOs have over mineral oils is a greater ability to dissipate heat. Our Synfluid mPAO is based on a single monomer, AlphaPlus 1-Octene. Galvanized steel is susceptible to attack by some chemicals which may cause . Furthermore, we are able to achieve these properties with non-decene alpha olefin feedstocks while providing advantages over existing products and extending feedstock supply. We are first in your inbox with the most important news in the industry―keeping you smarter and one-step ahead in this ever-changing and competitive market. The difference in the CCS viscosity at -35C is 15 percent, which is substantial. Compatibility testing includes heating and holding grease for a specified time at assumed operating temperature for mixtures of 10:90, 50:50 and 90:10. False startxref PAOs are the most common synthetic basestock used in industrial and automotive lubricants. Polyalphaolefin does not contain ring structures, double bonds, sulphur, nitrogen components or waxy hydrocarbons. 0000001216 00000 n A run through the test: It is a synthetic hydrocarbon (SHC) that mimics the best hydrocarbon (branched) structure found in mineral oils. Consistent feedstocks give rise to consistent PAO quality, resulting in consistent finished fluid performance. Finally, greater oxidative stability extends oil life and keeps the compressor clean for a longer service interval. '0v^ Ln 1qDP]C[,z[v(u_g.Fh{K>8rI,[GV&mE}^ 9S87PGgT hO"4=]3JVp ZmU[@=ocLV]P *y`# dY'!3!IP0O. There are several systems where we have observed a reduction in the operating temperature compared to mineral oils, including transmissions, engines and heat transfer applications. 2014-03-26T09:16:41-05:00 Each lubricant type will be the best choice for different sets of use parameters, including: PAO-based lubricants may be preferred when the following lubricant attributes are targeted: PAG-based lubricants may be preferred when the following lubricant attributes are targeted: If end-users are in doubt about which lubricant would best suit their needs, it is recommended that an expert be contacted to assist with the decision-making process. xmp.did:F87F1174072068118083E936383AAE83 Unlike other industrial basestocks, PAOs are generally classified by their kinematic viscosity at 100C. endobj hb```b``nd`c``. Working in conjunction with the Union Carbide Chemicals, Plastics Company Inc., and the Mellon Institute of Industrial Research, the USNRL developed the first water-glycol, PAG-thickened, fire-resistant hydraulic fluid (WGHF). This is just one of the many performance advantages of Synfluid mPAO. The benefit of a lubricant to the end user is an important question, and the behavior of a base oil is only one of many variables affecting the performance of a finished formulation. For instance, excellent water separation improves compressor operability by reducing the chance of emulsion formation. Base Oil Compatibility Chart Base Oil . As the chart above shows, lower-viscosity oils can be made without sacrificing low volatility by using PAO base oils. Please dont hesitate to reach out to us if you have any questions! Typically, petroleum-base oils are not synonymous with terms like green or environmentally friendly. To get a superior lubricant, you need to start with a superior base oil. 0000162144 00000 n Polyalkylene glycol (PAG) and polyalphaolefin (PAO) are two synthetic lubricant options for industrial applications. Well be happy to help you solve your lubricant concerns. Now that fuel economy is more important than ever, even a one percent improvement can make a significant difference on overall costs. Chemical Compatibility Guide - Galvanized Steel For UltraTech Spill Containment Products This listing was prepared to provide guidance to the chemical compatibility of UltraTech Spill Containment Products which are manufactured and constructed of galvanized steel. Not necessarily. xmp.iid:00801174072068118083E936383AAE83 In addition to the low temperature performance demonstrated by CCS, the volatility and viscosity index of the PAO 5 and 7 blend are improved over traditional PAO 6. endobj The first step is the synthesis of oligomers (polymers with few repeating monomer units) from the linear alpha-olefin. As the chart above clearly demonstrates, the difference in viscosity as a function of shear rate is magnified as temperature decreases. After all, the reason a PAO is selected as a lubricant basestock is its ability to improve performance and solve problems. Driveline specifications continue to become more stringent. End-users must first select a lubricant based upon its intended application, such as engine oil, transmission oil, hydraulic oil, wire rope lubricant, electric motor grease, etc. A formulator choosing the right base oil is like a craftsman choosing the right tool it needs to fit the job. Using the same PAO, we achieved 15 percent higher oxidative stability by increasing the A.O. These include PAOs and also relatively common polyisobutenes (PIB), which are sometimes used as oil additives or as base oils in two-stroke engines. These oligomers are distilled and hydrogenated to yield specific molecular weight ranges that meet the viscosity grades that are desired. With Synfluid PAO 4 cSt having a 73C ppt and 40C viscosity of 2,380 cSt, a PPD is not necessary. High-viscosity PAO fluids have also become popular in industrial fluids and greases. 176 0 obj These products are acceptable for use as a lubricant (H1) or as a lubricant component (HX-1), with incidental food contact in and around food processing areas. This chart illustrates another benefit of using Synfluid PAOs at increased antioxidant treat rates. Some claim the Viscosity Index (VI) is the overriding parameter used when choosing a base oil. <> Our C12-based grades further improve flash/fire points by as much as 10 percent over other commercial polyalphaolefins. Benefits of the new system are a much higher viscosity index (VI), superior pour points and improved low-temperature fluidity, all of which contribute to improved energy efficiency. In addition to meeting current limits, a lower viscosity will reduce energy consumption. June 16, 2022; Posted by usa volleyball national qualifiers 2022; 16 . This process creates a polymer backbone where oxygen is every third atom, which gives PAG basestocks their distinctive chemical attributes and allows formulators to synthesize various combinations of starters and monomers (block, random, and homopolymer) to create custom basestock types for specific applications. endstream material chemical compatibility 0000014966 00000 n Synfluid PAOs have been carefully designed to yield oxidative induction times greater than 2,500 minutes with 0.5 percent antioxidant. This formulation achieved a 13% benefit when the PAO was directly substituted with Synfluid PAO. Specifically, soybean-derived oils or other bio-derived oils alone would not meet some oxidative stability and low-temperature performance requirements. To improve seal compatibility of PAO-based lubricants, an ester is added to . The chart below shows the operating temperature range of a PAO-based, OMG process grease versus comparable mineral-oil-based grease. As the chart above shows, lower-viscosity oils can be made without sacrificing low volatility by using PAO base oils. 1 . A relatively simple test, the criteria of the test varies depending on which grease manufacturer you are dealing with. Synfluid PAOs, in addition to NSF H1 qualification, are also available as kosher approved products. esters or alkylated naphthalenes) to improve their solvency and deposit control. Because metalworking processes can generate heat, these properties give you an intrinsic safety margin over the more volatile oils that are typically used. Use of PAG-based fluids and lubricants began to extend to other applications, first to quenchants and textile lubricants, then to many other lubricant categories, including anhydrous fire-resistant fluids, gear, compressor, and turbine fluids. Based on recent average gas prices, conserving just 1% to 2% of the U.S. fuel consumption per year would save $14 million per day. endobj While one lot of Group IIIA mineral oil passed this battery of tests, it is quite different from the quality of the other Group III stocks. Group V oils also include esters and naphthenic oils. It is really the formulators preference whether to increase the longevity of a vehicles moving parts, haul a heavier load, or save money at the fuel pump. Chemical Compatibility Guide So you can look to Synfluid PAO to help you formulate lubricants with both environmental benefits and outstanding performance properties. These 1-dodecene-based products (Synfluid 2.5, 5, 7 and 9cSt PAOs) are now recognized to have superior performance in their own applications. These compounds are not discernable in Synfluid PAOs. 3.0 CHEMICAL COMPATIBILITY GUIDE FOR METALLIC MATERIALS In addition to this chemical compatibility chart, report TR-60C, Bal Seal has two other reports: report TR-60A "Chemical Compatibility Guide for Bal Seal PTFE, Filled PTFE, and Polyethylene Seal With regard to performance, PAOs are able to maintain excellent thermal and oxidative stability as well as the low-temperature benefits they are known for. Some of the disadvantages of PAO-based lubricants are outlined in Table 6. 11 46 Fluids are typically subjected to various shear and temperature conditions. 2014-03-26T09:12:59.004-05:00 These advantages show that PAOs address problems other fluids cannot. 0 Polyalphaolefins also have poor fire resistance and biodegradability. The chart below shows an example of an engine oil formulation with two different quality PAOs. Furthermore, these new formulations allow a range of ISO viscosity grades. Temp. Weve got you covered! As pressure increases, so too does the viscosity of the lubricant. 0000003107 00000 n Give us a call. The degree of the advantage may depend on the specific PAG basestock type used (such as water-soluble, oil-soluble, etc.). Refined mineral oils often contain sulfurs, aromatics and other compounds that can erode the quality and consistency of a mineral oil. Heres an overview of our production process: Copyright 2023 Chevron Phillips Chemical Company LLC. 1. Our sustainability strategy encompasses the concerns and issues identified by our stakeholders and we are committed to addressing these issues. The chart below shows the Noack volatility for both 1-decene and 1-dodecene based PAOs of varying viscosities. The C12-derived PAOs were created to give better volatility, giving formulators four new options when choosing PAOs. 4 0 obj <> endobj Group III mineral oils and Group IV PAOs are not of the same quality. According to the U.S. government, biobased is defined as at least 44% biobased carbon content for hydraulic fluids. 0000001493 00000 n PAOs are used extensively in automotive fluids as well as hydraulic, gear and bearing oils, working in extremely cold climates or hot applications. The challenge presented to a formulator is maintaining the performance levels while achieving biodegradability. 0000012542 00000 n Chevron Phillips Chemical has been producing two families of PAOs for close to 25 years. endobj Polyalphaolefins (PAO)-60 to 125 C Stable, lubricious fluids compatible with most plastics and elastomers. However, PAGs and PAOs are two totally different chemical types of synthetic base stocks. Furthermore, the arbitrary distinction of 120 VI between Group II and III oils makes the quality requirements even more confusing. The chart below shows the trends in industry specifications regarding low-temperature performance relative to Synfluid PAO. Flash Point (F) SpectraSyn Plus 3.6. Lower-viscosity PAOs have a unique property of biodegradability. Grade Name. 97 0 obj Absolutely! 0000139372 00000 n trailer For white oil applications, this high saturation level would give a greater degree of chemical inertness. Thats a hot topic! Jun 09 Comentarios desactivados en polyalphaolefin compatibility chart. Later used in many industrial applications from compressor, hydraulic, and turbine fluids to gear oils and metalworking fluids. Specific heat is the amount of heat per unit mass required to raise the temperature one degree Celsius. They're found in everyday food and available as supplements. This is a far greater benefit than can be achieved from other base oils. <<264FCCC095A7AD46A42A03D56AD5B96C>]>> 0000035588 00000 n 0000161553 00000 n <>/ExtGState<>/Font<>/ProcSet[/PDF/Text]/XObject<>>>/Rotate 0/Thumb 162 0 R/TrimBox[0.0 0.0 792.0 612.0]/Type/Page>> Furthermore, PAOs are H-1 approved for incidental food contact and have good organoleptic properties, which broaden the range of end-use applications for metals. %PDF-1.4 % Entergy Grows Revenue, Increases Customer Satisfaction with Value-Added Services, Flexible & Reliable: Optimal performance amid variable power generation, AI in Renewables: The Secrets to Successfully Scaling a Diversified Fleet. The limits on lowering the viscosity grade are tied to the base oil properties. Regarding the A.O. Adobe PDF Library 10.0.1 SYNTHETIC OIL COMPATIBILITY WITH SEAL MATERIAL SEAL MATERIAL PAO ESTER POLYGLYCOL NEOPRENE OK NR NR VITON OK OK OK BUNA-N Less than 30% acrylonitrile OK NR NR 30-36% acrylonitrile OK OK OK Greater than 36% acrylonitrile OK OK OK CELCON OK OK OK TEFLON OK OK OK SILICONE OK OK OK NYLON . PAG basestocks are synthetic polymers manufactured using a polymerization process that combines monomers ethylene oxide (EO), propylene oxide (PO), and butylene oxide (BO) singly as homopolymers or in combinations to form a growing chain from a nucleophilic starter molecule, commonly an alcohol. This is a recurring situation and is what led to the development of 1-dodecene based Synfluid PAOs in 1995. The latest news, content and events about our company, initiatives, markets and products. After the formation of the Chevron Phillips Chemical joint venture in 2000, a 10 KTA PAO unit expansion followed soon thereafter. uuid:df0b74fe-2082-ca4e-860d-fb6b88ddfe4d 0000013783 00000 n 0000000416 00000 n The chart below shows the effect of two different shear rate viscosity determinations on three different fluids (4 cSt at 100C) and the dramatic differences between them. PAOs derived from 1-dodecene can improve many properties, including volatility. %PDF-1.4 % All rights reserved. The absence of these structures and materials results in a very non-polar base oil with a high viscosity index (of approximately 130), excellent low-temperature flow and pour-point characteristics, good oxidation stability and compatibility with mineral oils, paints and seals commonly found in lube oil systems. Polypropylene Satisfactory to 120 F. 4. Synfluid PAOs have helped you to meet industry specifications in the past. The term synthetic hydrocarbon (SHC) is a general term. Technical White Oils are approved for incidental food contact at USDA-approved meat and poultry plants. Aviation hydraulics require the use of PAOs because of the inherently high flash/fire points and low volatility. Low-temperature fluidity and high-temperature thermal and oxidative stability are key factors for choosing a PAO. Polyalphaolefin (PAO) fluids are the most common major synthetic base oil used in industrial and automotive lubricants. &&3#-j`t$f>3+Jo>9rTj!ft%lA+:k$BshQ(I"&sKH9~p0njga4Z#Sm!2Y-r+E)9]m%nFA}O3>Jo#iW/1Pxq5GJ1\/n.n_>$}RX\~7Zjqh=b$@t%W8zRu{@ BZfUq(_}I/0]J6AX8*sa}5b\$d`6."$? 0000139641 00000 n 0000000776 00000 n startxref To improve fuel economy, OEMs are moving toward lower-viscosity oils, even in heavy-duty diesel engines. The VI trend is only true for a family of base oils. This article will discuss the most common synthetic fluids aiming to help end-users make the right choice for their applications. 0000003482 00000 n <]/Prev 170099>> PAO SYNTHETIC MATERIAL COMPATIBILITY CHART This table is aids in the selection of elastomers, plastics and paints for use in conjunction with PAO synthetic fluids. It is a synthetic hydrocarbon (SHC) that mimics the best hydrocarbon (branched) structure found in mineral oils. PAOs are considered a very pure substance since they are derived from petrochemically pure ethylene and then from 1-decene or 1-dodecene, which could be considered a further purification step. Polyglycols-40 to 125 C Improved equipment efficiency and energy savings.